To the top of the page
Chapter 3.3.5
Module:  3.
Novel bioproducts development and validation in an operational environment
Unit:  3.3.
Bioproducts (incl. fisheries and aquacultures) validation in an operational environment
Chapter:  3.3.5.
Quality characteristics – reasoning of the specification

The reasoning behind the need to set specifications for drug substance and drug product lies in the fact that they are part of the control strategy that guarantees the appropriate quality of each lot (See Box 3.3.4). In other words, specifications serve to confirm the quality, and not to characterize the product. The manufacturer is expected to provide the rationale and justification for including and/or excluding certain tests for specific quality attributes. This justification needs to be based on scientifically sound considerations.

Box 3.3.4 Specifications serve as assurance that the quality attributes are maintained.

Specifications apply to all aspects of the manufacturing process:

  • control of raw materials and excipients
  • in-process testing
  • process evaluation or validation
  • adherence to GMP (Good Manufacturing Practices)
  • stability testing
  • testing for consistency of lots

The following points should be taken into consideration when establishing scientifically justifiable specifications.

The battery of tests that get included in the specifications depends on each specific product. The rationale behind the definition of acceptable range of acceptance criteria should be justified based on data obtained from lots used in preclinical and/or clinical studies, data from lots used for demonstration of manufacturing consistency, and data from stability studies, and relevant development data. In some cases, testing at production stages may be sufficient (more 3.3.11).

The tests and acceptance criteria that apply to drug substance specifications are outlined in Table 3.4.1 . Pharmacopoeial tests (e.g., endotoxin detection) should be performed on the drug substance, where appropriate. Additional drug-substance-specific acceptance criteria may also be necessary.

Table 3.3.6 Drug substance specifications
Appearance and description Physical state (e.g., solid, liquid) Color
Identity

  • Tests are: qualitative, drug-substance-specific, based on unique properties (e.g. molecular structure).
  • Several tests are often necessary (physicochemical, biological and/or immunochemical) (more 3.3.12)
Purity and impurities

  • Absolute purity of bioproducts is difficult to determine
  • Results are method-dependent
  • A combination of methods is used
  • Analytical procedures are focused on separation of desired product from product-related substances and from impurities
  • Impurities can be process- or product-related (more 3.3.13)
  • Individual and/or collective acceptance criteria for impurities should be set
Potency

  • A relevant, validated potency assay
  • An alternative method (physicochemical and/or biological) may be sufficient for quantitative assessment
  • Specific activity may provide additional useful information in some cases
Quantity

  • Usually determined based on protein content (mass)
  • Quantitative analysis may be independent of a reference standard or material
  • Potency assay may be sufficient in some cases

The tests and acceptance criteria that apply to drug product specifications correspond to those that apply to drug substances (Table 3.3.7).

Table 3.3.7 Drug product specifications.
Appearance and description Physical state (e.g., solid, liquid), Color, Clarity, pH, Osmolarity
Identity

Tests are:
  • qualitative
  • drug-product-specific
  • based on unique properties (e.g. molecular structure)
  • One or more tests are often necessary (physicochemical, biological and/or immunochemical) (more 3.3.14)
Purity and impurities Impurities:
  • May be generated or increased during manufacture and/or storage
  • May be the same as those in the drug substance, process-related, or formed in the drug product during formulation or storage
  • Testing and acceptance criteria apply if impurities are known to be introduced/formed during production and/or storage
  • Acceptance criteria and analytical procedures based on previous experience with the drug product
  • Analytical procedures are chosen and optimized to separate the desired product and product-related substances from impurities and excipients
Potency
  • Relevant, validated potency assay
  • An alternative method (physicochemical and/or biological) may be sufficient for quantitative assessment when an appropriate potency assay is used for the drug product (rationale for the choice of method is needed)
Quantity
  • Usually determined based on protein content (mass)
  • Potency assay may be sufficient if manufacture is based on potency

Pharmacopoeial tests (sterility, endotoxins, microbial limits, volume in container, particulate matter, uniformity of dosage units, moisture content etc.) apply to the relevant dosage forms. The tests for uniformity of dosage units may be done as in-process controls and corresponding acceptance criteria set. Some unique dosage forms may need additional tests other than those outlined in (Table 3.3.7).

With reference to quality assurance of food control laboratories, special attention is paid to ensure that the consumers get a safe, wholesome food product free from adulteration, correctly labelled and presented. A Codex standard for any food or foods should be drawn up in accordance with the Format for Codex Commodity Standards (2). The Codex Alimentarius Commission has also adopted Harmonized Guidelines for Internal Quality Control in Analytical Chemistry Laboratories. They are particularly relevant for the application of molecular and immunological analytical methods which are currently recognized as tools for determination of specific DNA and protein analytes in foods.